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PROCESS EFFICIENCY

OPPORTUNITY

ACTUAL :
PREDICTED PRODUCTION OPPORTUNITY(MT/Day)
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PREDICTED ENERGY REDUCTION OPPORTUNITY(MMBTU/Day)
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PREDICTED CO2 REDUCTION OPPORTUNITY(MT/Day)
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MATCH TAGS
Baseline
PLANT STATUS: ONLINEREGIME: BASELOAD SMR (100%)
PROCESS TOPOLOGY & EQUIPMENT HEALTH OVERLAY
F-1201 Primary Reformer & Convection Section · Process Flowsheet
AOT – °C·Tube metal (est.) – / 900 °C·Stack – °C·Carbon balance – %
– °Cto preheater– °Cto HDSMIXED FEEDto E-1201PROCESS STEAM– t/h · S/C –MIXED FEED – °C → TUBESTransfer line – °CCONVECTION SECTION◀ flue gas to stackE-1221E-1204E-1101A/BE-1202A/BE-1201– °C– °C– °C– °C– °C– °CID FANSTACK–°Cdesign 150 °CID fan – %COMBUSTION AIR HEATERFOULING–%DUTY Gcal/h–design –● NO DATAiBFW PREHEATERFOULING–%DUTY Gcal/h–design –● NO DATAiHDS PREHEATERFOULING–%DUTY Gcal/h–design –● NO DATAiHP STEAM SUPERHEATERFOULING–%DUTY Gcal/h–design –● NO DATAiNG/STEAM PREHEATERFOULING–%DUTY Gcal/h–design –● NO DATAiTube row 1: hottest coil outlet – °CTube row 2: hottest coil outlet – °CTube row 3: hottest coil outlet – °CTube row 4: hottest coil outlet – °CTube row 5: hottest coil outlet – °CTube row 6: hottest coil outlet – °CF-1201RADIANT BOX · 24 COILSRADIANT SECTIONOutlet (AOT)– °CHottest coil– °CTMT (est.)– °CMargin to 900– °CBridgewall– °CFiring– MWExcess O₂– %AI OPTIMUMhybrid modelOutlet temp– → – °CMethanol+– t/dNet value$–/dWASTE HEAT BOILERV-1201WASTE HEAT BOILERDuty– MWHP steam– t/hREFORMED GAS → SYNTHESIS–%CH₄ conversionBench / AI– / –Slip · M– % · –Methanol– t/dNATURAL GAS FEED– kNm³/hN₂ – mol% · – °CHDSZnOZnODESULFURIZATIONH₂S in – ppm · ΔP – barSATSATURATORoutlet – barS/C – · AI –Natural gasProcess steamMixed feedReformed gasFouling % = (1 − UA / UA clean) × 100 · watch 10 %, act today 20 % · (i) on a card = details

PERFORMANCE KPIS

PREDICTED KPIS

KEY PARAMETERS

BRIDGEWALL TEMP
(°C)NO DATA
S/C RATIO
(mol/mol)NO DATA
FEED GAS FLOW
(kNm³/h)NO DATA
CH4 SLIP OUT
(% mol)NO DATA

ACTIONABLES

Data Analytics: 2-Year Baseline Envelopes
EFFECT MESSAGECAUSE MESSAGEACTUALBENCHMARKSUGGESTIONACTIONS
No action needed at this hour.

CONTRIBUTOR TAGS DIAGNOSTIC ANALYSIS

Target KPI: Reformer Methane Conversion (genX360 AI optimiser, hybrid model • Total opportunity: +0.0 MT/Day)
CONTRIBUTOR TAG (PROCESS ROLE)ACTUALAI OPTIMUMIMPACT (%)OPPORTUNITY IMPACT (MT/Day)DIAGNOSTIC STATUS
TOTAL PRODUCTION OPPORTUNITY ACCOUNTED FORTotal gain from now to the AI optimum (all levers)——100.0%+0.0 MT/Daysum of the levers
PROCESS MONITORING & VARIABLE TREND ANALYSIS
Real DCS historian trend series across 1D, 1W, 2W, and 1M with multi-axis KPI & PI tag selection.